xps foam green man carving. This is actually not a real image. I was just using my computer to design some ideas to carve in xpsfoam. My version will not be as good.

XPS foam block 300mmx150mmx150mm carved with a jab saw and scalpel and then embossed using sculpting hand tools usually used for shaping clay. I also used a small wire brush for smoothing some of the angles.

Inspired by Native North American totem designs and images of south American native carvings.

Carving tool about 2 hours to get to this stage from a solid block.

XPS foam, 3mm thick, 15 off 300mmx300mm, ideal for crafting 3d model making.

Available on eBay. https://www.ebay.co.uk/itm/125600987867

A carved and hot wire cut polystyrene dog. Expanded polystyrene.

Why not carve a cat in polystyrene. A cat sitting down made of expanded polystyrene.

Draw your design and cut the profile shape in card, pin the card to the polystyrene, cut the shape out with a hot wand tool, shape the material with a wire brush and smooth it into a final shape with sandpapers of various grades.

One the model is made it is ready for painting or you may wish to hard coat it with something first.

Carved medieval knight on horse xps foam. Using 50mm thick, 300mmx300mm. 12 hours to do, it took three attempts. tried to use an electric hot wand tool but they were to aggressive.

Carved with a scalpel and using various tiny sanding files. To be used as a base pattern for making a latex mould and casting in Jesmonite.

Carving an abstract sculpture in EPS foam can be a fun and rewarding process. Here are the basic steps to get you started:

1. Choose your design: Before you start carving, you need to have a clear idea of what you want your sculpture to look like. It can be helpful to sketch out your design on paper or use a computer program to create a 3D model.
2. Choose your EPS foam: EPS foam, also known as expanded polystyrene foam, is a lightweight and versatile material that is easy to carve. You can purchase EPS foam blocks in a variety of sizes from most craft stores.
3. Create a rough shape: Using a saw or a hot wire foam cutter, cut your EPS foam block into a rough shape that resembles your design.
4. Refine the shape: Once you have a rough shape, use a rasp or sandpaper to refine the details of your sculpture. Take your time and work slowly, making small adjustments as needed.
5. Smooth the surface: Once you are happy with the shape of your sculpture, use a sanding sponge to smooth the surface of the foam. This will help to remove any rough spots or imperfections and create a more polished look.
6. Finish your sculpture: Depending on your design, you may want to add a finish to your sculpture. This could include painting it, adding a layer of plaster, or covering it with another material.
7. Display your sculpture: Once your sculpture is complete, find a place to display it where it can be admired by others.

Remember to always work in a well-ventilated area when carving EPS foam, as it can release harmful fumes when heated or cut. Additionally, wear gloves and a dust mask to protect yourself from any foam particles that may be released during the carving process.

Carving polystyrene with a hand-held saw can be a bit challenging, but it can be done with some patience and the right tools. Here are some steps to follow:

1. Choose the right saw: Use a fine-toothed saw with small teeth. A coping saw or a hacksaw with a fine blade works well. Avoid using a serrated blade, as it will tear the polystyrene.
2. Plan your design: Draw your design on the polystyrene using a marker or pen. Make sure the lines are straight and accurate.
3. Secure the polystyrene: Hold the polystyrene in place using a clamp or a vice. This will help keep the material steady as you work on it.
4. Start cutting: Begin cutting along the lines of your design using the saw. Use light, gentle strokes, and avoid applying too much pressure, as this can cause the polystyrene to break or deform.
5. Follow your design: Continue cutting along the lines of your design until you have carved out the desired shape. Take your time and be patient, as polystyrene can be brittle and delicate.
6. Smooth the edges: Once you have finished cutting, use sandpaper to smooth out any rough edges or imperfections. You can also use a hot wire cutter or a heat gun to melt and smooth the edges, but be careful not to apply too much heat, as this can melt the polystyrene.

Remember to wear safety goggles and a dust mask while working with polystyrene to protect your eyes and lungs from any fine particles that may be produced during the cutting process.

Silverline 991309 Keyhole Saw 310 mm 7tpi

Carving polystyrene with an electric hot wand tool is a relatively simple process that requires some patience and care to avoid accidents or mistakes. Here are the steps to follow:

1. Choose the right tool: There are various electric hot wand tools available in the market, and you need to choose the one that best suits your needs. Look for a tool that has a variety of tips or blades that can be used for different types of cuts.
2. Prepare your workspace: Carving polystyrene can create a lot of dust, so it’s essential to work in a well-ventilated area, preferably outdoors. Cover your workspace with a drop cloth or newspaper to catch any debris. Make sure you have access to a power outlet and have all the necessary safety equipment, including gloves, goggles, and a dust mask.
3. Draw your design: Use a pencil or marker to draw your design on the polystyrene sheet or block. Make sure the lines are visible and easy to follow.
4. Heat up the tool: Plug in the electric hot wand tool and let it heat up for a few minutes. Check the manufacturer’s instructions for the recommended heating time and temperature.
5. Start carving: Once the tool is heated up, start carving your design into the polystyrene sheet or block. Use the different tips or blades to create different types of cuts, such as straight lines, curves, and angles. Take your time and work slowly, being careful not to apply too much pressure, which can cause the polystyrene to melt or warp.
6. Clean up: Once you have finished carving, turn off the tool and let it cool down before storing it. Clean up any debris and dust from your workspace.

Remember to always use caution when working with electric hot wand tools and to follow the manufacturer’s instructions for safe use.

Carving polystyrene with a wire brush is a simple and effective method for shaping and sculpting the material. Here are the steps to do it:

1. Prepare your work area: Find a flat and level surface to work on, and cover it with a protective sheet or newspaper to catch any debris or dust. Wear protective gloves and a dust mask to avoid inhaling any polystyrene particles.
2. Choose the right wire brush: Look for a wire brush with stiff bristles, preferably one that is specifically designed for carving polystyrene. You can find these at most hardware or craft stores.
3. Draw your design: Use a marker or pen to draw your desired shape or design onto the polystyrene foam. This will serve as a guide for your carving.
4. Begin carving: Hold the wire brush firmly and start carving along the lines of your design. Apply good amount of pressure and make long, sweeping strokes. Avoid using too much force, as this can cause the foam to break or crumble.
5. Refine your carving: Once you have the basic shape of your design, switch to a finer wire brush to smooth out any rough edges or details. You can also use sandpaper or a sanding block to refine your carving further.
6. Clean up: Once you are finished carving, use a damp cloth or vacuum cleaner to remove any dust or debris from your work area.

With these steps, you should be able to carve polystyrene foam with a wire brush. Remember to take your time and work carefully to achieve the desired results.